Secret inside the C8 Z06 LT6

teamzr1

Supporting vendor
The world’s most powerful naturally aspirated V8 benefits from a 19th-century principal and clever 21st-century engineering by GM.
The benefit of optimizing induction resonance is that pressure within the plenums rises to help overfill the cylinders with air.”

The 2023 Corvette Z06 recently arrived, powered by a 5.5-L LT6 V8 (below) spinning a radical flat-plane crankshaft.
Now that additional engineering details have emerged, the LT6’s top hat has supplanted its crankshaft as this engine’s most interesting feature.
That topper an active induction system is capable of filling this DOHC V8 with the air needed to produce SAE-certified 670 hp (499 kW; 121.8 hp/L) at 8400 rpm without help from an external boosting device.

Let the record show that the LT6 is the most powerful naturally aspirated V8 ever produced.
The 6.6-L 622-hp (94.2 hp/L) M159 engine energizing the Mercedes-Benz SLS AMG Black Series coupe has been bumped down to second place.
While exemplary output qualifies the Z06 as a legitimate supercar, bountiful torque is what owners will most appreciate on the street.

To maximize twist, GM engineers tapped a phenomenon discovered in the 19th century by German physicist Hermann von Helmholtz: that air vibrating inside a closed chamber at a pressure slightly above atmospheric produces the sounds emanating from guitars and whistles.
What we now call Helmholtz resonance is the technology underlying the positive intake manifold pressures that inflate the LT6’s torque curve over a broad rpm range.

Standing tall between this V8’s red-painted cam covers, the LT6’s induction system consists of two molded-nylon chambers.
Two 87-mm throttle bodies admit air to these manifolds, each of which has an internal volume of 5.5 liters.

The extensively ribbed, mirror-image plenums are joined along their lengths by three ‘communicator’ valves.
While the driver’s right foot operates the throttles (by wire), the servo-operated communicator valves are commanded by the LT6’s electronic control module.

Two of the communicators open and close in tandem, while the third operates on a separate schedule. Inside each plenum, there are four molded-plastic trumpets feeding the cylinders with utmost efficiency.
Downstream, each intake runner splits in two to feed a pair of titanium intake valves per cylinder.
The mass of the air stream causes pressure waves to reverberate throughout the induction system every time an intake valve closes at the beginning of the compression stroke.

At wide open throttle, the communicators remain closed until 2000 rpm, when the paired set opens to foster resonance between the two plenums.
As rpm and air flow surge, the third valve snaps open at 5800 rpm.
The benefit of optimizing induction resonance is that pressure within the plenums rises to help overfill the cylinders with air.

Instead of the usual arched torque curve, LT6 output is a nearly flat line comprised of three short-duration humps blended by the active induction system.
The apogee is a muscular SAE-certified 460 lb-ft at 6300 rpm. Volumetric efficiency, the measure of how well air and exhaust flow through an engine, tops 110%.

In addition to the above WOT strategy for Sport driving, the LT6’s control module offers five additional collaborator-opening programs for the Z06’s Tour, Stealth, and Track driving modes.


Helmholtz.jpg
 

Stingray

CCCUK Member
I'm probably slow to the party but I only just found this Top Gear "first look" at C8 Z06 with mention of Z07 as well,
 

teamzr1

Supporting vendor
All potatoes, no meat :(

At least they should have gone for a drive and wacked the rev limiter a few times

As to those $14,000 carbon fiber wheels I say stay away from them as once they chip up or
curb rash you'd need a loan to replace them and those tires will be about $700 plus each for replacement

One of the GM Z06 testpigs :

image_45993.jpg

BTW all Corvettes are Black :)

image_42975.jpg
 
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Stingray

CCCUK Member
As you may have noticed, he thought it was more exciting to exceed the rev limit in neutral. Go figure.

They did at least make the point that this is a "revs" car as opposed to a "torque" car. It'll be interesting to see how customers get on with it although the auto box should mask any shortcomings in the torque department.
 

teamzr1

Supporting vendor
Interesting is why GM has set the max torque limit to 10 ft/lb less than the base C8 ?
But the claim is the torque comes up quicker at the bottom end, so gearing ratios difference then base C8 has
And hopefully GM after 3 model years of the C8 has fixed all the design and bugs issues with the newest DCT version

With the faster ramping of the revs expect lots of crashes first year,
but the big question is with the FPC engine what the vibrations are like ?
 

HJG

CCCUK Member
Interesting is why GM has set the max torque limit to 10 ft/lb less than the base C8 ?
But the claim is the torque comes up quicker at the bottom end, so gearing ratios difference then base C8 has
And hopefully GM after 3 model years of the C8 has fixed all the design and bugs issues with the newest DCT version

With the faster ramping of the revs expect lots of crashes first year,
but the big question is with the FPC engine what the vibrations are like ?
The secondary vibrations won't be too bad. In a 90deg flat plane V8 they are in the horizontal plane. In the McLaren V8 and the Ferrari V8 you can't really feel them. The mounting strategy is obviously key to keeping them under control.
 

teamzr1

Supporting vendor
NEW 2023 CORVETTE C8 Z06 / Z07 PROTOTYPE GETS TESTED AT THE NÜRBURGRING Nordschleife!

The Chevrolet Corvette Z06 C8 continues to lap the Nürburgring for development. This spy video captures a few of them on the famous track, and the clip offers a fantastic earful of the upcoming car's sonorous engine.
Some Z06s in this video have a large wing on the back, and others only have a small spoiler on the rear deck.
It's not clear whether Chevy intends to offer the model with an option package that would include the huge aerodynamic piece that would possibly include other upgrades for improving performance. Regardless of what's attached to the rear, all of these Z06s sound fantastic.

All the rumors so far suggest the model uses a version of the 5.5-liter V8 from the C8.R race car.
That mill has dual overhead camshafts. There's allegedly a flat-plane crankshaft, and the engine can reportedly rev to a 9,000 rpm redline.
The output could be 617 horsepower (460 kilowatts).
The transmission's shifts are lightning quick, too. A video from someone climbing under one of the development vehicles indicates the Tremec-sourced gearbox has a magnesium case, which would help save weight.

Turn up the volume !

 

Roscobbc

Moderator
With the faster ramping of the revs expect lots of crashes first year,
I would have thought that the faster 'ramping' of the revs coupled with reduced torque would actually reduce the 'crash' likelyhood. Its the extreme torque of an old school V8 and auto transmission (usually a live axle car), especially when coupled with the not insignificant weight and rotational mass and amplified torque of converter that can create issues for inexperienced drivers. Its when the driver decides decides to do the smoky burn-out thing coming out of a car show that thing go wrong.........the car starts to go out of shape...........driver lets off the gas......but the delay in the reaction from stopping the power input to the mass of the torque converter and stopping its 'spinning-up' mass may only be a second or so........but its enough to send the car heading off the road. Of course when that rotational mass does slow down there is the risk of the rear end momentarily locking up and creating another issue........followed by the driver applying full power to the gas pedal once more as almost an involuntary reaction. Of course its all too late anyway as the car and drivers fate was settled a few seconds ago as he pulled out of the show..........
 

teamzr1

Supporting vendor
Increase engine load/RPMs will then bring higher torque much sooner

Looking at this by only about 2,300 RPMs torque is already hitting 400 ft/lbs
You can see the torque graph that low RPMs torque shoot up very quickly

c8z06tq.jpg

Think playing a part

1. Base C8 weight ratio is 40/60 front/rear
2. The LT6 weighs more
3. There is added weight due to the extra cooler to rear
4. The wheels/tires are larger, more rear weight
5. The tires are new Cup 2 which are a summer tire that are softer
6. Quick ramping of torque
7. weight ratio changes to more like 36/64
8. Setting to track mode the TCM, will control the DCT to higher RPM shifts and the eLSD rear end will allow more torque output
9. Z06 gear ratios are even lower, so quickly getting to upper RPM/Torque

All induces under steer and if setting to track mode the wise guys wanting to show off will nail it at stop lights and
the Z06 gets away from them and I think for those type of drivers under steer is harder to correct for.

We have seen ever since the C6 Z06 through C7 ZR1 came out, then there was a rash of crashes.
 
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