One of my winter projects is to re-install the aircon system, that I didn't refit when rebuilding the car. I made a start on this over the past few days, with not entirely positive results so far!
First of all I did a pressure test (well a vacuum test to be more precise) on the condenser. As this showed no leaks, I went ahead and gave the fins a good clean out and started to straighten up some that had got rather bent. It was at this point I noticed that one of the tubes which sticks out the side was completely crushed! A good couple of hours wasted and a new condenser is now on the shopping list.
After this disappointment I decided to check out the compressor. The good news was that the clutch works fine. The bad news is that the compressor itself is seized. Another item on the shopping list.
On the positive side both the pressure switch and thermal switch work properly and the liquid line looks fine,
The accumulator/dryer has to be replaced anyway and it seems sensible to replace the 40 year old hoses, so that just left the evaporator. This was not too hard to remove (certainly easier than I had anticipated) and I'm glad that I did take it out. The evaporator fins were extremely clogged and as you can see there was loads of leaves and other debris filling the housing.
With the evaporator and the leaves removed I can already feel a lot more air coming through the heater vents. Also with the evaporator out of the way I can see that with the heater control set to cold the control flap isn't completely shutting off the air flow to the heater matrix. I'll need to adjust the cable to fix this.
Can't do much more now until I get some bits, which hopefully will find their way into Santa's sack.